In 2025, choosing the right t-shirt printing method is crucial to ensure your custom shirts look sharp and can withstand multiple washes. Let’s compare the most popular options available:
Direct-to-garment (DTG) printing:
DTG printing is a digital method that sprays inks directly onto the fabric, creating photo-quality designs with unlimited colors. It requires minimal setup but has a longer print time per shirt, making it ideal for one-offs and small batches. DTG works best on 100% cotton or cotton blends, producing bright and detailed designs. It is perfect for complex, multi-color, or photo-quality designs on cotton t-shirts.
Direct-to-film (DTF) printing:
DTF printing involves printing designs onto a special PET film and transferring them to the fabric with heat. It delivers detailed, colorful designs on a wide range of materials, including cotton blends and synthetics. DTF printing is versatile and suitable for large runs, making it ideal for multi-color, complex designs that are durable and hold up wash after wash.
Screen printing:
Screen printing is one of the oldest t-shirt printing methods, offering vivid, durable prints at a cost-effective price for bulk orders. It works best on cotton and cotton blends, absorbing inks well and holding up through repeated washing. Screen printing is ideal for designs with up to 5 colors, making it popular for team shirts, corporate branding, and event merch.
Sublimation printing:
Sublimation printing, also known as all-over printing, fuses inks into polyester fibers using a heat press, creating designs that are indistinguishable from the fabric itself. It requires 100% polyester and is great for performance and sportswear tees. Sublimation printing is best for all-over print designs, producing vibrant colors and patterns across the entire garment.
Each t-shirt printing method has its strengths and trade-offs, so it’s essential to choose the one that best suits your project needs. Whether you’re looking for photo-quality designs, durable prints, cost-effective options for bulk orders, or vibrant all-over prints, there is a printing method in 2025 that will meet your requirements.